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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Design, Materials, and Fabrication Rules | 22% | - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements - ASME Section VIII, V, IX application - Welding, qualification, and PWHT requirements - Flanges, bolting, gaskets, and special components - MAWP, thickness, and joint efficiency calculations |
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection - Documentation and post-work verification - Authorization and responsibility for work - Rerating, reclassification, and nameplate updates |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - TML/CML selection and measurement planning - Inspection methods and technique selection - Remaining life and corrosion rate calculations - Records review and baseline data collection - Inspection interval determination and extension rules |
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - API 579/ASME FFS-1 screening and assessment - Acceptance criteria and post-test evaluation - Hydrostatic, pneumatic, and leak testing rules |
API Pressure Vessel Inspector Sample Questions:
Question 1
Describe the considerations and procedures for pressure testing insulated pressure vessels under API-510.
Question 2
Describe the steps involved in a typical API-510 compliance audit of a facility's pressure vessels.
Question 3
What is the minimum required experience in years for an API-510 inspector with a high school diploma?
A. 5 years
B. 10 years
C. 1 year
D. 3 years
Question 4
Discuss the challenges and solutions in integrating API-510 standards with other international pressure vessel inspection codes.
Question 5
Temporary repairs to pressure vessels:
A. may remain in place for long periods if approved by the pressure vessel engineer.
B. may remain in place permanently if approved by the pressure vessel engineer and the API authorized pressure vessel inspector.
C. may remain in place for long periods if approved by the API-authorized pressure vessel inspector.
D. must be replaced with permanent repairs during the next scheduled shutdown.
Solutions:
| Question 1 Answer: Only visible for members | Question 2 Answer: Only visible for members | Question 3 Answer: D | Question 4 Answer: Only visible for members | Question 5 Answer: A |



